Motorcycle Engineering

National Certificate in Motorcycle Engineering

level of qualification:

4

credit total:

239

Purpose and content of the National Certificate

Purpose:


This certificate is designed as the national qualification for people working in the motorcycle engineering sector of the motor industry. This qualification recognises the knowledge and skills required to carry out all tasks required in motorcycle engineering from preparing a machine for delivery to a customer, costing jobs, to diagnosing and repairing mechanical, electrical and electronic faults.

Content:


Compulsory unit standards

Automotive Administration

248

Describe an apprenticeship employment contract for the automotive industry

249

Carry out automotive industry personal workplace requirements

392

Maintain automotive stock and plant security

934

Cost a job for an automotive repair or service

946

Book in work for an automotive business

968

Estimate the cost of an automotive repair

Automotive Electrical and Electronics

232

Test an automotive electrical circuit

233

Service an automotive battery

234

Describe automotive starting and charging systems and their operation

235

Describe automotive ignition systems and their operation

877

Identify functions of automotive lighting systems, rectify lighting faults, and adjust vehicle lamps

890

Diagnose and repair faults in electrical starting and charging systems on motorcycles

898

Identify an automotive wiring diagram and translate information to a motor vehicle circuit

899

Carry out automotive wiring repairs and test circuits for serviceability

909

Install, repair, and replace electrical accessories in vehicles

979

Diagnose and rectify faults in an engine flywheel ignition system

15376

Diagnose and repair faults in electronically controlled systems used on motorcycles

15377

Test, diagnose, and rectify faults in a motorcycle electronic ignition system

15378

Test and rectify faults in a motorcycle contact breaker battery ignition system

Automotive Fuel Systems and Exhausts

240

Demonstrate knowledge of petrol fuel systems

892

Test, diagnose, and rectify faults in an electronic fuel injection (EFI) system on an engine

933

Diagnose and rectify exhaust system faults

962

Diagnose and rectify faults in a motorcycle fuel system

Automotive Preventative Maintenance

229

Identify the functions and general locations of motor vehicle systems and components

237

Describe automotive brake, steering, and suspensions systems, and their operation

245

Select and apply lubricants and sealants for automotive and related industry applications

944

Carry out a pre-delivery service and rectify defects on a motorcycle

956

Inspect motorcycles for Warrant of Fitness requirements

Automotive Sales

380

Carry out an appraisal of a vehicle

Automotive Transmission Systems

926

Demonstrate knowledge of and rectify faults in a motorcycle clutch

927

Demonstrate knowledge of, test, and overhaul a motorcycle transmission

939

Diagnose and rectify motorcycle final drive faults

Automotive Workshop Engineering

226

Perform safe working practices in an automotive workshop

227

Carry out general engineering tasks to repair and make automotive components

228

Select and use hand tools and workshop equipment for an automotive application

230

Repair and manufacture automotive components by oxy-acetylene gas welding

913

Use the oxy-acetylene process for welding and allied uses in the motor industry

924

Clean automotive components and maintain cleaning equipment

3381

Assess and repair damaged motorcycles

Engine Repairs

231

Explain the operation of two and four stroke petrol and diesel engines

236

Service automotive cooling systems

243

Carry out basic tuning on a four stroke petrol engine

244

Disassemble and assemble a four stroke engine

879

Test a two stroke petrol engine to determine its condition

928

Demonstrate knowledge of, and repair a manual starting system on a small engine

3400

Check a four stroke petrol engine for condition using hand held test equipment

15442

Carry out repairs to a motorcycle cylinder head

15443

Demonstrate knowledge of, test, and repair a motorcycle engine cooling system

15444

Repair a motorcycle engine crankshaft assembly

15445

Repair a motorcycle engine piston and cylinder assembly

Tyres

15472

Repair punctures and fit tyres to motorcycle wheels

Vehicle Braking Systems

973

Diagnose and rectify brake system faults on a motorcycle



Vehicle Recovery

3387

Respond to vehicle breakdown

Vehicle Steering and Suspension

2311

Describe, diagnose, and rectify faults in motorcycle frames, suspension, and steering systems

2327

Demonstrate knowledge of motorcycle wheel assemblies, and repair them

Selling Skills

58

Complete a sales transaction in a given situation

Service Sector - Core Skills

56

Attend to customer enquiries face-to-face and on the telephone

57

Provide customer service in given situations

Elective unit standards

A minimum of 24 credits is required from the following unit standards

Automotive Administration

225

Identify the occupational areas and structure of the New Zealand Automotive Industry

382

Demonstrate knowledge of payment types, and carry out office procedures in an automotive company

386

Determine stock levels of automotive products

391

Prepare a quotation for the supply of an automotive product, repair, or service

398

Interpret warranties and guarantees that apply to the automotive industry



Automotive Electrical and Electronics

8187

Describe electronic components and circuitry for automotive engineering requirements

Automotive Fuel Systems and Exhaust

15383

Recondition an automotive turbocharger



Automotive Plastic Repair

876

Repair plastic automotive components

Automotive Preventative Maintenance

977

Demonstrate knowledge of automotive component corrosion prevention requirements

Automotive Sales

383

Demonstrate knowledge of purchasing automotive parts for resale and storing parts

385

Sell automotive products

11745

Demonstrate knowledge of and sell automotive service

Automotive Workshop Engineering

914

Metal-arc gas shield (MIG) weld automotive components

950

Manual metal arc weld automotive components in flat and vertical positions

Engine Repairs

886

Test a four stroke petrol engine using a tunescope

967

Measure and interpret engine performance

980

Service engine driven stationary and mobile generators and power units, and repair control systems

Vehicle Braking Systems

15474

Demonstrate knowledge of, diagnose, and rectify faults in a motorcycle anti-lock braking system

Qualification Version: 3