Diesel Fuel Injection Engineering
National Certificate in Diesel Fuel Injection Engineering
| level of qualification: | 4 |
| credit total: | 214 |
Purpose and content of the National Certificate
Purpose:
This certificate is designed as the national qualification for people working in the diesel fuel injection engineering sector of the motor industry. Holders of this qualification are able to consult with customers and estimate the cost of repairs; determine faults in diesel fuel systems; overhaul diesel fuel injection pumps and governors; and overhaul injectors.
Content:
Compulsory unit standards
Automotive Administration
| 398 | Interpret warranties and guarantees that apply to the automotive industry |
| 934 | Cost a job for an automotive repair or service |
| 946 | Book in work for an automotive business |
Automotive Electrical and Electronics
| 232 | Test an automotive electrical circuit |
| 233 | Service an automotive battery |
| 898 | Identify an automotive wiring diagram and translate information to a motor vehicle circuit |
Automotive Fuel Systems and Exhaust
| 241 | Describe the operation of a diesel fuel system and perform minor servicing tasks |
| 917 | Remove and replace a diesel fuel injection pump |
| 15384 | Demonstrate knowledge of electronic diesel management |
| 15385 | Demonstrate knowledge of Simms Minimec diesel fuel injection pumps, and overhaul them |
| 15386 | Demonstrate knowledge of DPA type diesel fuel injection pumps, and overhaul them |
| 15388 | Demonstrate knowledge of P type diesel fuel injection pumps, and overhaul them |
| 15389 | Demonstrate knowledge of A type diesel fuel injection pumps, and overhaul them |
| 15390 | Demonstrate knowledge of VE type diesel fuel injection pumps, and overhaul them |
| 15391 | Demonstrate knowledge of RSV type diesel governors, and overhaul them |
| 15392 | Demonstrate knowledge of RQ and RQV type diesel governors, and overhaul either of them |
| 15393 | Demonstrate knowledge of RAD and RFD type diesel governors, and overhaul either of them |
| 15394 | Demonstrate knowledge of R801 and R901 type diesel governors, and overhaul either of them |
| 15395 | Demonstrate knowledge of RLD type diesel governors, and overhaul them |
| 15396 | Demonstrate knowledge of VE diesel injection pump additional devices, and overhaul them |
| 15397 | Demonstrate knowledge of two spring type diesel fuel injectors, and repair them |
| 15398 | Demonstrate knowledge of Stanadyne diesel fuel injection pumps and overhaul them |
| 15403 | Describe, test and diagnose diesel fuel injection systems, and repair fuel delivery systems |
| 15404 | Demonstrate knowledge of diesel engine air intake and exhaust systems, and inspect and test them |
| 19302 | Demonstrate knowledge of diesel fuel injectors, and repair them |
| 19304 | Describe turbocharger diagnostic procedures and recondition an automotive turbocharger |
| 19305 | Test electronic diesel management systems and replace components |
Automotive Workshop Engineering
| 227 | Carry out general engineering tasks to repair and make automotive components |
| 228 | Select and use hand tools and workshop equipment for an automotive application |
| 230 | Repair and manufacture automotive components by oxy-acetylene gas welding |
| 913 | Use the oxy-acetylene process for welding and allied uses in the motor industry |
| 16113 | Demonstrate knowledge of safe working practices in an automotive workshop |
Engine Repairs
| 231 | Explain the operation of two and four stroke petrol and diesel engines |
| 244 | Disassemble and assemble a four stroke engine |
| 929 | Test and repair starting aid systems on a diesel engine |
| 2313 | Repair fuel injection pump drives on diesel engines |
Selling Skills
| 58 | Complete a sales transaction in a given situation |
Service Sector - Core Skills
| 56 | Attend to customer enquiries face-to-face and on the telephone |
| 57 | Provide customer service in given situations |
Elective unit standards
A minimum of 24 credits is required from the following unit standards
Automotive Administration
| 225 | Identify the occupational areas and structure of the New Zealand Automotive Industry |
| 248 | Describe an apprenticeship employment contract for the automotive industry |
| 391 | Prepare a quotation for the supply of an automotive product, repair, or service |
| 392 | Maintain automotive stock and plant security |
Automotive Electrical and Electronics
| 234 | Describe automotive starting and charging systems and their operation |
Automotive Fuel Systems and Exhaust
| 930 | Describe turbocharger operation, and service a turbocharger system on a vehicle or machine |
| 5451 | Demonstrate knowledge of Cummins PT diesel fuel pumps, and overhaul them |
| 5452 | Demonstrate knowledge of Cummins diesel fuel injectors, and overhaul them |
| 15382 | Remove and refit a turbocharger to an engine |
| 15387 | Demonstrate knowledge of DPS type diesel fuel injection pumps, and overhaul them |
| 15399 | Describe Caterpillar diesel fuel injection pumps, and overhaul them |
| 15400 | Demonstrate knowledge of DPC type diesel fuel injection pumps, and overhaul them |
| 15401 | Demonstrate knowledge of EP9 type diesel fuel injection pumps, and overhaul them |
| 15402 | Diagnose faults in diesel fuel injectors on an engine, and remove and replace injectors |
| 15405 | Repair diesel engine air intake and exhaust systems |
| 19303 | Demonstrate knowledge of unit type diesel fuel injectors |
Automotive Preventative Maintenance
| 229 | Identify the functions and general locations of motor vehicle systems and components |
| 245 | Select and apply lubricants and sealants for automotive and related industry applications |
Engine Repairs
| 15448 | Demonstrate knowledge of engine performance testing, and tune and test a 4 stroke diesel engine |
Vehicle Recovery
| 3387 | Respond to vehicle breakdown |
Selling Skills
| 379 | Sell goods and/or services on an in-coming telephone call |
Service Sector - Core Skills
| 64 | Perform calculations for the workplace |
Qualification Version: 4
