Collision Repair

This programme results in the award of two National Certificates in:

Motor Industry (Automotive Body) (Level 3) with strand in Collision Repair

level of qualification: 3
credit total: 118
version: 1

 Motor Industry (Automotive Body) (Level 4) with strand in Collision Repair

level of qualification: 4   
credit total: 93  
version: 1

 

Purpose and content of the National Certificate

Purpose:

 

The National Certificate in Motor Industry (Automotive Body) (Levels 3 and 4) with strand in Collison Repair recognise the skills and knowledge required for people in roles that involve body repair from an introductory to an advanced level and who work within the collision repair sector of the motor industry.

The qualification core covers knowledge and skills in generic areas such as health and safety, communication, customer service, and self management, as well as industry specific knowledge and skills, including: quality control and industry standards; legislation, tools and equipment used in the industry;; and stock security in the workplace.  Other areas include customer interaction, such as completing quotations and estimates for jobs, and warranties and guarantees.

The standards within the Collision Repair strand ensure you develop knowledge and skills in vehicle body repairs required as a result of collision and corrosion damage and are able to apply these skills in more complex and unfamiliar jobs within the industry.

 
Content:

Compulsory unit standards

 

Automotive Administration

249 Carry out automotive industry personal workplace requirements
968 Estimate or quote the cost of a repair or service in the motor and related industries
5777 Demonstrate knowledge of estimate and quotation procedures in the motor and related industries
21078 Demonstrate knowledge of quality control hazards in the motor and related industries
21673 Demonstrate knowledge of maintaining stock security in the motor and related industries
22789 Demonstrate knowledge of warranties and guarantees that apply to the motor or related industries
23743 Demonstrate knowledge of general legislation and regulations in the motor industry

 

Automotive Electrical and Electronics

3877 Demonstrate knowledge of protecting vehicle electronics in the motor industry
5742 Protect electronics when servicing or repairing a vehicle or machine in the motor industry
24105 Demonstrate knowledge of wiring and wiring diagrams used in automotive circuits
24133 Identify, remove and replace a vehicle or machine wiring harness sub-assembly

 

Automotive Preventative Maintenance

21869 Remove and replace road wheels in the motor industry

 

Automotive Plastic Repair

23741 Demonstrate knowledge of plastics and plastic repairs used in the motor and related industries

 

Automotive Refinishing

24023 Demonstrate knowledge of methods of and precautions when removing paint from vehicle body panel surfaces

 

 

Automotive Workshop Engineering

5743 Demonstrate knowledge of metals used on vehicles, and identify the effect of applying heat to metals
21671 Carry out general engineering tasks in the motor industry
21682 Demonstrate knowledge of an oxy-acetylene welding plant in the motor industry
21683 Demonstrate knowledge of MIG welding in the motor industry
21700 Store and use hazardous materials in the motor and related industries
21714 Demonstrate knowledge of fastening systems used in the motor industry
21715 Select and use fastening systems in the motor industry
21718 Demonstrate knowledge of hazardous materials used in the motor and related industries
21858 Demonstrate good work habits and perform safe work practices in the motor and related industries
21859 Select and use hand tools and workshop equipment for an automotive application
23992 Use and maintain a gas metal arc welding (GMAW) plant in the motor and related industries

 

Collision Repair

5738 Cut metals to predetermined specifications on and off a vehicle
5744 Demonstrate knowledge of vehicle body construction, and the effect of impact on vehicles
5758 Repair a severely damaged motor vehicle steel panel
5762 Remove and replace a damaged motor vehicle panel attached by adhesives
5766 Demonstrate knowledge of motor vehicle safety systems and working on damaged systems
5772 Demonstrate  knowledge of motor vehicle suspension, steering, and brake systems, and the effects of collision
5773 Identify and align structural damage on a motor vehicle
9076 Repair vehicle chassis damage
23076 Demonstrate knowledge of a hydraulic jack and attachments in the motor industry
23977 Use and maintain a hydraulic jack and attachments in the motor industry
23978 Demonstrate knowledge of chassis alignment system equipment, measuring systems, and structural damage on a vehicle
23979 Use vehicle unibody chassis alignment equipment and measuring systems under supervision
23982 Inspect and identify vehicle damage
23984 Remove, repair, and replace damaged motor vehicle plastic bumpers
23988 Demonstrate knowledge of the resistance spot welding process used for vehicle repairs
23993 Demonstrate knowledge of full and sectional panel replacement on motor vehicles
23995 Carry out a full and sectional panel replacement on motor vehicle panels
23996 Demonstrate knowledge of repairing and replacing damaged non-structural motor vehicle aluminium panels

 

Engines

19636 Remove and install vehicle engine exterior components

 

Interpersonal Communications

1277 Communicate information in a specified workplace

 

Motor Industry - Introductory Skills 

3856 Identify emergency procedures in the motor and related industries
16113 Demonstrate knowledge of safe working practices in an automotive workshop
21669 Demonstrate knowledge of hand tools and workshop equipment for motor industry applications
21670 Demonstrate knowledge of general engineering tasks in the motor industry

 

Panelbeating

5770 Identify and work on damaged motor vehicles with anti-lock braking systems (ABS)

 

Self-Management

7123 Demonstrate knowledge of problem solving and apply a problem solving technique to a problem

 

Service Sector - Core Skills

64 Perform calculations for the workplpace

 

Vehicle Bodywork

882 Rectify faults associated with a motor vehicle body
912 Remove, repair, and replace vehicle body interior components
945 Remove and replace fixed and movable automotive glass
947 Demonstrate knowledge of vehicle bodywork construction materials and methods
5740 Demonstrate knowledge of vehicle identification plates and specifications
5775 Remove and replace motor vehicle supplementary restraint systems
21693 Demonstrate knowledge of power tools and equipment used in the motor body industry
21695 Repair minor panel damage, shrink, and metal finish a repair in the motor body industry
21697 Demonstrate knowledge of repairing minor panel damage and shrinking a repair in the motor industry
21698 Remove and replace exterior and interior motor body parts and trim in the motor industry
21699 Prepare a painted surface and prepare bare metal for painting in the motor body industry
21701 Demonstrate knowledge of exterior and interior motor body parts and trim in the motor industry
21702 Demonstrate knowledge of preparing a vehicle body surface for painting, and preparing bare metal
21703 Demonstrate knowledge of masking, and primers, and primer fillers in the motor body industry
21704 Demonstrate knowledge of removing and replacing damaged bolted-on motor body panels
21705 Demonstrate knowledge of fillers, and filling and sanding a repair in the motor body industry
21709 Remove and replace damaged bolted-on motor body panels in the motor body industry
21710 Fill and sand a repair in the motor body industry
21711 Demonstrate knowledge of colours and finish coats in the motor body industry
21713 Use and maintain power tools and equipment in the motor body industry
22799 Demonstrate safety precautions on vehicles fitted with air bags and/or seatbelt pre-tensioners
22800 Describe safe working precautions on vehicles equipped with air bags and seatbelt pre-tensioners
22801 Demonstrate knowledge of adhesives and sealants used in the motor body industry
22802 Select and use adhesives and sealants for vehicle bodywork applications
22983 Demonstrate knowledge of motor vehicle bumpers
22986 Demonstrate knowledge of glass reinforced plastic (GRP) and working with GRP repair kits for motor vehicles
23998 Demonstrate knowledge of vehicle body corrosion and anti-corrosion procedures in the motor and related industries
23999 Reinstate vehicle body corrosion protection in the motor industry
24000 Demonstrate knowledge of motor vehicle restraint systems
24084 Demonstrate knowledge of automotive foams
24085 Demonstrate knowledge of automotive glass

 

Optional unit standard

 

Work and Study Skills

7118 Manage own learning programme