Automotive Machining

National Certificate in Automotive Machining

level of qualification:

4

credit total:

167

Purpose and content of the National Certificate

Purpose:

This certificate is designed as the national qualification for people working in the Automotive Machining branch of the motor industry. Holders of this qualification are able to: consult with customers and estimate the cost of repairs; inspect engines for faults; and dismantle, diagnose, repair, and recondition engine components or related components.

 

Content:

 

 

Compulsory unit standards

 

 

Engineering - Measurement

 

4435

Select, use and care for engineering dimensional measuring equipment

4438

Identify and use dimensional tolerancing in engineering

Automotive Administration

225

Identify the occupational areas and structure of the New Zealand Automotive Industry

248

Describe an apprenticeship employment contract for the automotive industry

249

Carry out automotive industry personal workplace requirements

Automotive Electrical and Electronics

233

Service an automotive battery

235

Describe automotive ignition systems and their operation

Automotive Fuel Systems and Exhaust

240

Demonstrate knowledge of petrol fuel systems

241

Describe the operation of a diesel fuel system and perform minor servicing tasks

917

Remove and replace a diesel fuel injection pump

Automotive Preventative Maintenance

245

Select and apply lubricants and sealants for automotive and related industry applications

Automotive Workshop Engineering

226

Perform safe working practices in an automotive workshop

227

Carry out general engineering tasks to repair and make automotive components

228

Select and use hand tools and workshop equipment for an automotive application

230

Repair and manufacture automotive components by oxy-acetylene gas welding

924

Clean automotive components and maintain cleaning equipment

Engine Repairs

231

Explain the operation of two and four stroke petrol and diesel engines

236

Service automotive cooling systems

243

Carry out basic tuning on a four stroke petrol engine

244

Disassemble and assemble a four stroke engine

932

Inspect engine flywheel and fit starter ring gear

11726

Describe engine design factors and machining practices

11727

Inspect and recondition an engine cylinder head

11728

Inspect and recondition an engine short block assembly

11729

Inspect and recondition engine piston and connecting rod assemblies

11731

Identify and analyse engine components for mechanical failure

Elective unit standards

A minimum total of 30 credits from the following unit standards

Automotive Administration

382

Demonstrate knowledge of payment types, and carry out office procedures in an automotive company

392

Maintain automotive stock and plant security

934

Cost a job for an automotive repair or service

946

Book in work for an automotive business

968

Estimate the cost of an automotive repair

Automotive Electrical and Electronics

3877

Demonstrate knowledge of protecting vehicle electronics in the motor industry

Automotive Pneumatics

2324

Repair and test heavy vehicle and/or equipment compressors and adjust their controls

Automotive Preventative Maintenance

977

Demonstrate knowledge of automotive component corrosion prevention requirements

Automotive Sales

383

Demonstrate knowledge of purchasing automotive parts for resale and storing parts

3382

Pick, pack and dispatch automotive parts

Automotive Workshop Engineering

913

Use the oxy-acetylene process for welding and allied uses in the motor industry

914

Metal-arc gas shield (MIG) weld automotive components

950

Manual metal arc weld automotive components in flat and vertical positions

11722

Repair driveshaft (propeller shaft) assemblies

11724

Inspect and balance automotive components

Engine Repairs

878

Repair an engine cooling system

879

Test a two stroke petrol engine to determine its condition

929

Test and repair starting aid systems on a diesel engine

943

Remove and install an engine assembly from and toa car or light commercial vehicle

965

Analyse vehicle or machine cooling system problems and requirements

971

Diagnose and repair diesel engine shut-down systems

2313

Repair fuel injection pump drives on diesel engines

2317

Service diesel engine braking systems and exhaust braking systems

2350

Repower cars and light commercial vehicles

3400

Check a four stroke petrol engine for condition using hand held test equipment

11723

Recondition engine camshafts

11725

Recondition engine crankshafts

11730

Inspect and rebuild an engine crankshaft or camshaft

15442

Carry out repairs to a motorcycle cylinder head

15444

Repair a motorcycle engine crankshaft assembly

15445

Repair a motorcycle engine piston and cylinder assembly

15448

Demonstrate knowledge of engine performance testing, and tune and test a 4 stroke diesel engine

Selling Skills

58

Complete a sales transaction in a given situation

Service Sector - Core Skills

56

Attend to customer enquiries face-to-face and on the telephone

57

Provide customer service in given situations

Qualification Version: 3