Brake Service Engineering

 

National Certificate in Brake Service Engineering

level of qualification:

3

credit total:

101

Purpose and content of the National Certificate

Purpose:


This certificate is designed as the national qualification for people working in the brake service engineering sector of the motor industry. This qualification is a means of recognising knowledge and skills required to carry out all tasks required in brake service engineering, from advising customers on brake and clutch problems, maintaining stock control, costing jobs, machining discs and drums, overhauling brake components, rectifying clutch faults, to diagnosing and rectifying braking faults on vehicles.

Content:

Compulsory unit standards

Automotive Administration

225

Identify the occupational areas and structure of the New Zealand Automotive Industry

248

Describe an apprenticeship employment contract for the automotive industry

249

Carry out automotive industry personal workplace requirements

934

Cost a job for an automotive repair or service

946

Book in work for an automotive business

Automotive Electrical and Electronics

232

Test an automotive electrical circuit

Automotive Preventative Maintenance

229

Identify the functions and general locations of motor vehicle systems and components

237

Describe automotive brake, steering, and suspension systems, and their operation

245

Select and apply lubricants and sealants for automotive and related industry applications

Automotive Transmission Systems

239

Demonstrate knowledge of automotive manual transmissions

922

Rectify faults in clutches used on cars or light commercial vehicles

Automotive Workshop Engineering

226

Perform safe working practices in an automotive workshop

227

Carry out general engineering tasks to repair and make automotive components

228

Select and use hand tools and workshop equipment for an automotive application

924

Clean automotive components and maintain cleaning equipment

Vehicle Braking Systems

242

Change the fluid and bleed a brake hydraulic system

936

Make up brake pipes for a particular braking application

937

Describe brake lining materials and reline brake shoes

938

Inspect and overhaul braking system hydraulic componentry off the vehicle

948

Machine brake discs and drums

960

Diagnose and rectify brake system faults on cars or light commercial vehicles

8184

Explain the operation and servicing requirements of car and light commercial vehicle braking systems

Selling Skills

58

Complete a sales transaction in a given situation

Service Sector - Core Skills

56

Attend to customer enquiries face-to-face and on the telephone

57

Provide customer service in given situations

 

Elective unit standards

 

 

A minimum of 25 credits is required, of which 12 are at level 3 or above, from the following unit standards

Business Administration Services

327

Document business transactions

334

Use inventory administration systems to record and monitor inventory activities

Automotive Administration

382

Demonstrate knowledge of payment types, and carry out office procedures in an automotive company

386

Determine stock levels of automotive products

387

Demonstrate knowledge of stock ordering, and maintain stock for an automotive business

391

Prepare a quotation for the supply of an automotive product, repair, or service

392

Maintain automotive stock and plant security

398

Interpret warranties and guarantees that apply to the automotive industry

968

Estimate the cost of an automotive repair

3384

Demonstrate an automotive product to show its operation and use

Automotive Electrical and Electronics

233

Service an automotive battery

898

Identify an automotive wiring diagram and translate information to a motor vehicle circuit

899

Carry out automotive wiring repairs and test circuits for serviceability

Automotive Sales

383

Demonstrate knowledge of purchasing automotive parts for resale and storing parts

385

Sell automotive products

3382

Pick, pack, and dispatch automotive parts

Automotive Transmission Systems

2331

Diagnose and rectify faults in heavy vehicle and/or equipment clutches

3380

Overhaul car and light commercial vehicle clutch cover assemblies

15418

Describe the operation and servicing requirements of heavy vehicle and equipment clutches

Automotive Workshop Engineering

230

Repair and manufacture automotive components by oxy-acetylene gas welding

913

Use the oxy-acetylene process for welding and allied uses in the motor industry

Engine Repairs

943

Remove and install an engine assembly from and to a car or light commercial vehicle

Vehicle Braking Systems

974

Diagnose and rectify faults in a car or light commercial vehicle anti-lock braking system (ABS)

15473

Diagnose and rectify brake system faults on ride-on outdoor powered equipment

15475

Demonstrate knowledge of foundation (drum) brakes on heavy vehicles and machines, and repair them

15476

Demonstrate knowledge of pneumatic brakes on heavy vehicles and machines

15477

Demonstrate knowledge of braking systems on truck and trailer combinations

15478

Demonstrate knowledge of hydraulic brakes on heavy vehicles and machines, and repair them

15479

Test and rectify pneumatic brake faults on heavy vehicles, trailers, and machines

15480

Demonstrate knowledge of heavy vehicle and machine disc brakes, and repair them

Vehicle Recovery

3387

Respond to vehicle breakdown

Selling Skills

379

Sell goods and/or services on an in-coming telephone call

Service Sector - Core Skills

376

Employ customer service techniques for differing customer behaviours in a given situation

Qualification Version: 3